Distillery
Food Products
Engineering
Pharma
Automobile

VISION: Increasing Client Profits today and tomorrow through Productivity, Efficiency & Quality improvement in Manufacturing

THE COMPREHENSIVE SOFTWARE SYSTEM FOR EFFECTIVE MAINTENANCE MANAGEMENT
FTM is India`s most popular CMMS - Computerized Maintenance Management System for last 1 years. FTM has more than 50 installations in India and abroad.


we consider our customers as our partners in growth since they have helped in making the product richer and richer in features. Some of them being SKF Bearings Group – Bangalore, Pune, Haridwar, Bulgaria & Indonesia; Sandvik Asia; Legrand Switchgear ‘ALSTOM Power; Bosch Rexroth; ELECON Engineering; SECO Tools; CIPLA Pharma; DANA Corporation; ThyssenKrupp Electrical Steels; Coca-Cola Concentrate Plant; Seagram Distilleries (Pernod-Ricard); Asahi Float Glass; Mico Bosch; Kalyani Carpenter Steels; Arvind Mills … and others. We understand that every customer is different and that his requirements and concerns are different. This involves the tuning of any such system to suit their specific working environment and culture. From our experience, we anticipate that 90 to 95% of the requirements could be met without any customization, whereas the remaining 5 to 10% could come up as a part of your specific business requirements.

  FTM-FEATURES

  • Plant Technical Database: Covers comprehensive equipment or machine list and data.
  • Machine/Equipment Information-: Detailed information on Machine classification, Cost centers, Specifications, Location, Serial no. plate details, Make, Connected load … and so on, along with a 4 level Machine Breakup information can be maintained in FTM.
  • Preventive Maintenance : Configurable to suit your mode of working. Can generate and track Jobs
  • Activity Based PM (ABPM) : Define, schedule and execute activity based PM jobs. These are based on individual activities having individual schedules, so as to plan & schedule such work.

Read More..

ENSURING
PERPETUAL PROFITS &
GROWTH IN MANUFACTURING
THROUGH RESULT ORIENTED
CONSULTING & EXECUTION
SERVICES


The prime objective of a business is to manage a perpetual profitable growth in the current competitive environment. However, business variables have become too complex to manage with ease, for last few years due to globalization, technology convergence and intense competition. This accelerated change has brought in a lot of stress in the present business system. The effective Execution has become the key to succeed. We understand the depths and breadths of business processes, support new ideas and technologies but with focus on traditional values with results and return on investment (ROI) on mind. Always with our eyes and mind...



CONTEMPORARY CHALLENGES
IN TODAY`s MANUFACTURING SECTOR...

  • People alignment
  • Plant performance
  • Resource management
  • Process management

Read More..

MK Khanduja


An Engineering Graduate from Harcourt Butler Technological Institute, heading consulting-execution division. He has been associated with leading corporates across the country for several prestigious assignments...


Read More..

Satish Nande


An engineering professional, began his career in industrial automation and then was actively involved in the Development and Implementation of various Shop floor systems including systems for Maintenance management...


Read More..

Vivek Sovani


A Software Engineer by profession, gained a sound Domain experience in various business verticals. He is Instrumental in conceptualizing and designing most of the Products of Werardt. He has also done an International...


Read More..

Indranil Bapat


A Software Engineer by profession, has a sound understanding of technology and its adaptability in various businesses. Played key role in developing the software solutions offered by Werardt and leads...


Read More..

Ashish Yardi


A Software Engineer by profession, was actively involved in Software Development in his earlier career. He has a sound knowledge in SDLC and has also done an International Level Certification in System Audit...


Read More..

P. K. Mishra


Alumnus of Management Development Institute (MDI), Gurgaon. A passionate HR strategic professional with a track record of working in HR domain with leading corporate. Driving action from customer insights...


Read More..
Application of Interpretive Structural Modeling (ISM) in improving quality of Slice Bread in manufacturing:
A case study
M.K. Khanduja

Director, Inter Alliance Consultants, New Delhi . Pune


Pankaj Aggarwal

Vice President, Bonn Nutrients (P) Ltd., Ludhiana


ABSTRACT

Bread manufacturing is a complex process. It involves baking of refined wheat flour dough under various controlled parameters. Wheat flour, water and yeast are the main ingredients in bread but some additional ingredients such as salt, fat sugar and improvers are added to produce specific variety of bread. Flour mixing, dough viscosity, temperature and moisture during dough preparation, proving and oven baking play key role in determining the quality of bread. Consumer preferences compel bread manufacturers to maintain a high quality standard of appearance, texture and flavor.

Read More..
Achieving Excellence in Manufacturing in Contemporary Globally Completive environment - A World Class Manufacturing (WCM) Perspective.
M.K. Khanduja

Director, Inter Alliance Consultants, New Delhi . Pune


ABSTRACT

In least 15 years the difficultly levels in manufacturing have been accelerating rather than growing. Easier access to knowledge, technology, capital and connectivity worldwide has been one of the key drivers for Global competition. Reduction of product life cycle, increased customer expectations due to wider availability and price competitiveness have become the prime characteristics of today`s business world. This all is termed as VUCA (volatility, Uncertainty, Complexity & Accelerating) world.

Read More..
A CNC Machine failure forecasting and Reliability analysis using data from a CMMS (Computerized Maintenance Management System) software.
M.K. Khanduja

Director, Inter Alliance Consultants, New Delhi . Pune


Satish Nande

Director, Werardt Systems Pvt. Ltd. Pune


ABSTRACT

The Machine performance of a manufacturing plant directly affects the profitability of an organization. Managing optimum machine performance has become very challenging due to emergence of advanced technology and complex processes. The need for precise machine performance information on time has become a crucial input parameter. Hence, CMMS is mostly used in good manufacturing organizations as a reliable tool for recording breakdown events.

Read More..
Reduction of defects in welding of Cylindrical tube with metal end- head through DOE (Design of Experiment) applying Six Sigma method.
M.K. Khanduja

Director, Inter Alliance Consultants, New Delhi . Pune


ABSTRACT

A robust welding joint of steel tube with end- head is a critical requirement in manufacturing equipments for chemical plants, construction equipment and other engineering fields. A minute leakage through a welding joint is a non-acceptable requirement in critical applications. Cracks, metal penetration, blow holes and lack of fusion are the typical defects being observed. Welding on a cylindrical surface further complicates the process.

Read More..